Custom Molding
Custom MoldingAlthough PI, Inc., was founded primarily to manufacture injection-molded plastic furniture components, it became apparent as the company grew that there was unused manufacturing capacity that could be utilized to produce additional products. So, PI began the custom molding of products for selected customers in the late 1970s.

One early custom molding customer turned out to be the key to permanently establishing PICM in the custom molding business. DuPont, Inc., of Wilmington, Delaware, was searching for an injection molder with equipment simliar to the size of PICM in order to mold “yarn pallets.” These were large plastic pallets used to transport carpet yarn throughout their manufacturing facilities. Impressed by the engineering assistance, production capabilities, and fairness in pricing, DuPont contracted with PICM to mold these products. This created a lasting and mutually profitable relationship with one of the largest companies in the nation. PICM became a certified supplier for DuPont and recognized as one of their most dependable suppliers.

Today, we are a company with a tradition of innovation and customer satisfaction

We are a values-based organization that is financially stable. Our molding experience encompasses many industries:

  • Packaging
  • Structural
  • Electronic and Electrical
  • Plumbing
  • Medical
  • Recreational

Our injection-molding facilities form the heart of our manufacturing capabilities

Those capabilities are enormous. We operate a large plant dedicated to molding operations. In this plant are molding machines that range in weight from 28 to 1500 tons, both in high pressure and structural foam. Daily capacities range from several hundred large parts to 500,000 smaller parts. Other in-house services include design and engineering capabilities, fully equipped tool facility, and integrated quality control. We can also provide a full line of finishing operations from painting to hot stamping. We are able to mold products in commodity and most engineering resins, including:

  • ABS
  • GP Polystyrene
  • Polystyrene
  • PET
  • Nylon
  • Polypropylene
  • SAN
  • Polycarbonate
  • High Impact Polystyrene
  • PPO
  • Acetal
  • Flexible PVC

PICM is also capable of vacuum forming. We are able to vacuum form products of various sizes. This addition demonstrates our commitment to provide our customers with the necessary services that they require.

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